04 TECHNOLOGY INFORMATION

FACILITIES FOR TOLL COMPOUNDING

04

TECHNOLOGY INFORMATION

Here we introduce our production facilities and measuring devices
that afford high degree of freedom and high quality with rigorous management standards
for continuously offering products with stable quality.

MANUFACTURING FACILITIES

MANUFACTURING FACILITIES

Kneader Banbury mixer 240 lit. 1 nos.
75 lit. 3 nos.
Kneader 110 lit. 1 nos.
20 lit. 1 nos.
3 lit. 1 nos.
FCM NCM 120E 1 nos.
Extruder Single screw extruder 3 nos.
Double screw taper extruder 3 nos.
Biaxial single screw extruder 2 nos.
Pelletizer Pelletizer for hard material (over A85) 2 nos.
Pelletizer for soft material (under A85) 1 nos.
Pelletizer for ultra-soft material (under A50) 1 nos.
Screening and cooling Drum screener 1 nos.
Vertical screener 1 nos.
Spiral screener 1 nos.
Horizontal screener 1 nos.

Test and measurement

Test banbury mixer1 nos.Test roller1 nos.
Test press machine1 nos.Tensile tester1 nos.
Melt indexer3 nos.Digital Vernier calipers3 nos.
Analytical weighing machine1 nos.Halogen heating type moisture meter1 nos.
A-type hardness meter4 nos.D-type hardness meter1 nos.
Combustion test equipment1 nos.Rockwell hardness tester1 nos.
Charpy impact tester1 nos.Heat distortion tester1 nos.
Test injection molding machine1 nos.Xenon weathering tester1 nos.

Manufacturing process

  • Kneading
    The raw materials are added according to the formulation design and kneaded while uniformly dispersing.
    Banbury mixer, Kneader
  • Extrusion
    The mixture is heated, mixed, welded, and further kneaded.
    Double screw extruder, Single screw extruder
  • Granulation
    The extruded material is cut and pelletized.
    Strand cut, Hot cut
  • Segregation and cooling
    Select and remove defective products such as continuous grains and irregular shapes.
    Vertical screener, Drum screener

QUALITY POLICY

Always have the consciousness to continuously improve the quality, and plan, design, develop, and continuously supply the products in the most economical manner such that the quality of products satisfies the customers.

At Nishida Giken, for continuously offering products with stable quality, we have set rigorous management standards for quality management. By training and educating all employees about quality management, staff members periodically verify the quality and manufacture stable quality products without any deviation.